Expanding Manufacturing Capabilities with Temporary Structures

As demand for their services grew, the business needed to expand their manufacturing operations to keep up with customer needs. They required a flexible solution that would allow them to streamline their processes without disrupting ongoing projects. To meet this requirement, Aganto delivered a temporary building solution that enabled McQuillan Boiler Services to scale their production capacity in a cost-effective way, ensuring continuity in service.

McQuillan Boiler Services faced significant space limitations that were impacting their ability to manufacture industrial boilers efficiently. Previously, the team had been constructing boiler systems within the main on-site facility; however, they realised that the existing building lacked the space and height needed to optimise their processes. The limited height in the main structure prevented them from installing an overhead crane system, which is essential for manoeuvring large, heavy boilers during assembly.

To meet their production requirements, McQuillan Boiler Services needed a facility with at least 7 meters of internal clearance, allowing them to accommodate a robust overhead crane capable of lifting and positioning their boilers. This additional height was crucial to ensuring safety during the manufacturing process, as it enabled workers to handle bulky components with ease and minimised delays caused by lack of space.

Aganto’s sales Director, David Duxbury, visited McQuillan Boiler Services to discuss their specific requirements and assess the best solution for their business needs. After thoroughly reviewing the site’s constraints and understanding the team’s operational goals, he provided a proposal for a tailored temporary structure to meet their requirements.

The Aganto team was able to provide a 10m x 30m insulated structure with a height of 7.2m to give the required internal clearance. The structure also featured solid gables, providing additional durability for their heavy-duty equipment. This design also allowed for the installation of an overhead crane, giving McQuillan Boiler Services the height needed to manoeuvre their large industrial boilers.

Once the order was confirmed, our team was able to begin the installation quickly. On-site preparation began just four weeks later, and the installation was completed within a just six days to reduce the impact on day-to-day operations. From initial order to the final installation, the entire process took only six weeks, allowing McQuillan Boiler Services to increase their production speed without extended downtime.

The new structure has greatly enhanced their manufacturing process. By allowing for crane-assisted lifting, McQuillan Boiler Services has significantly reduced the time required for assembling boilers, achieving a faster turnaround on production. This solution has been effective, providing the space and functionality they needed to meet growing demand and operate at peak efficiency.